Stages of polymer floor installation:
01
PREPARATION OF THE BASE
First, the surface of the substrate is milled and sanded using industrial vacuum cleaners. after that, the substrate is further cleaned with powerful industrial vacuum cleaners.
02
The second main stage: APPLICATION OF THE PRIMER LAYER, REPAIR AND ADHESION
The primer layer should be applied on a dry and clean surface with a moisture content of no more than 4%. Primer application improves the adhesion of the substrate and subsequent polymer coating layers, strengthens the substrate, and increases the service life of the floor and reduces the risk of delamination.
REPAIRS
After sanding and priming the substrate, imperfections are revealed that need to be repaired before applying the main coating layer. Cracks are cut, cleaned of dust, primed and sealed with epoxy repair compounds. Potholes, drops, and chips are additionally cleaned, dusted, primed, and putty.
ADHESION LAYER
It is carried out if necessary and is aimed at leveling the nuances with the surface evenness, if required by the technical map of the object.
03
the third main stage: LAYING THE BASE LAYER + FILLING
The polymeric coating is applied to the floor only on the polymerized primer/adhesive layer.
The two-component polymer mixture with the addition of filler is applied with a trowel or roller. This layer of the system evens out defects in the base and closes the pores in the concrete.
In many cases, quartz sand is added at this stage to strengthen the coating and slip resistance.
04
The fourth main stage: FINISHING COATING
Depending on the chosen system, the topcoat is applied by the “spill” method with a squeegee (in some cases – with a roller). This layer is the main layer, it carries the main properties of the selected coating. In addition, the topcoat also plays a decorative role.
OPTIONS FOR POLYMER SYSTEMS DEPENDING ON THE TYPE OF OBJECT :
POLYMER COATINGS FOR INDUSTRIAL PREMISES
- AN IMPORTANT STEP IS TO DIVIDE THE PREMISES INTO ZONES AND USE THE NECESSARY SYSTEM TO COVER ALL THE ISSUES OF WEAKNESSES IN ZONING.
- IS THE PRODUCTION OF BRIGHT COLORED FLOORS THAT CAN BE APPLIED WITH A WIDE VARIETY OF THICKNESSES AND SURFACE TEXTURES.
- THESE FLOORS ARE SEAMLESS, NON-POROUS, DUST-FREE AND HAVE GOOD CHEMICAL RESISTANCE. THEIR PROPERTIES MAKE THE FLOOR HYGIENIC AND EASY TO CLEAN, AS WELL AS ROBUST AND DURABLE, MAKING THEM IDEAL FOR USE IN DRY PROCESS AND STORAGE AREAS.
- AS WELL AS THE MANUFACTURE OF DURABLE FLOORS IN COLD ROOMS, WHICH WILL BE AS WEAR-RESISTANT AS POSSIBLE EVEN UNDER THE MOST SEVERE OPERATING CONDITIONS WITH EXTREME MECHANICAL, CHEMICAL AND TEMPERATURE LOADS.
POLYMER COATINGS FOR PARKING LOTS
FOR THIS TYPE OF ROOM, WE CHOOSE POLYMER SYSTEMS THAT MEET A NUMBER OF CHARACTERISTICS:
- WEAR-RESISTANT AND WITHSTAND ANY LOAD
- DURABLE = SAVINGS ON REPAIR WORK
- ECOLOGICAL
- MOISTURE RESISTANT, HAVE AN ANTI-SLIP EFFECT
- ANTI-STATIC
- RESISTANT TO FIRE AND CHEMICALS
- DO NOT FORM DUST, DO NOT ABSORB DIRT
- ANTIBACTERIAL
- SEAMLESS
POLYMER COATINGS FOR COMMERCIAL PREMISES
ADVANTAGES
- LOW VOLATILE ORGANIC COMPOUNDS (VOC) CONTENT
- ABILITY TO BRIDGE CRACKS
- SOFT AND PLEASANT TO WALK ON SURFACE
- HIGH WEAR RESISTANCE GOOD IMPACT STRENGTH
- NOISE ABSORPTION, GOOD SOUND INSULATION ON IMPACT
- THE ABILITY TO CREATE ANY DESIGN
POLYMER COATINGS FOR THE FOOD INDUSTRY
- THE FLOOR IS SEAMLESS, EASY TO CLEAN AND EASY TO MAINTAIN, AND DOES NOT SUPPORT THE GROWTH OF BACTERIA.
- THE SLIP RESISTANCE PROVIDED BY THE FLOORING CAN BE CUSTOMIZED TO MEET CUSTOMER REQUIREMENTS. IN ADDITION, IT IS POSSIBLE TO INSTALL ELECTRICALLY CONDUCTIVE FLOORS IN AREAS WITH A HIGH RISK OF FIRE OR EXPLOSION.
- THE MATERIAL IS ENVIRONMENTALLY FRIENDLY AND ODORLESS DURING APPLICATION. It meets the standards for the lowest level of volatile organic compound emissions in flooring systems.
- ALL MATERIALS HAVE BEEN TESTED, APPROVED AND CERTIFIED FOR USE IN FOOD AND BEVERAGE PROCESSING FACILITIES.
- THEY MEET THE REQUIREMENTS OF HACCP, ISEGA, USDA AND EHEDG.
MUST BE EVALUATED BEFORE PERFORMING WORK AND APPROVING THE SYSTEM:
- What kind of damage is there on the surface
- height differences
- condition of the concrete screed and its strength
- what preparatory work needs to be done
to improve adhesion performance - select impurities
- correctly determine the time of coating application
- It is ideal to lay all layers of the polymer system.
